heavy maintenance.
zero compromises.
CAS BHM Hangar provides operators, lessors, and MRO partners with the capability, capacity, and technical expertise to manage complex aircraft events and get you back to service faster.
full-service BHM capabilities
From complex structural repairs to modifications and heavy maintenance checks, CAS delivers end-to-end support with speed and precision
structural repairs
From minor damage to major structural work,
we restore strength, safety, and airworthiness.
modifications
Cabin & wi-fi mods, system upgrades, and more - completed with minimal downtime.
heavy checks
A, C, D, and specialty checks performed to OEM standards with quality you can trust.
return-to-service
End-to-end project management to get your aircraft back in the air on time.
go team support
Rapid deployment teams and AOG support when and where you need us most
Aircraft Out-of-Service Cost Estimator
Estimate the directional daily hard cost of an aircraft being out of service based on aircraft family, lease burden, and engine burden. These estimates are intended for planning and business case development and do not include lost revenue, passenger disruption, crew repositioning, maintenance labor, recovery actions, or other operational impacts.
This estimate excludes lost revenue, passenger disruption, crew repositioning, maintenance labor, recovery actions, and other operational impacts. Actual economic impact may be significantly higher.
*Disclaimer: This calculator provides a general estimate for planning purposes only. Actual downtime impact may vary based on aircraft type, utilization, route structure, lease terms, maintenance scope, operational disruption, and recovery requirements.
Please enter downtime days
Estimated Directional
Hard cost impact
submit your aircraft event
built for BHM
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250,000+ sqft of hangar and shop space
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22+ bays to accommodate narrow body aircraft
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structural, composite, and systems capability
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OEM-trained technicians and engineers
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FAA, EASA, and multiple international approvals
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Quality. Safety. On-time delivery.
ready when you are
whether it's planned maintenance or an unexpected event, CAS BHM Hangar is ready to help you get back to service faster